Project Reports:
Nitriding Furnaces
| Type of Furnace: | Nitriding shaft furnace, approx. 2 m diameter, 4,5 m depth |
| Process: | Classic nitriding, nitrocarburizing, oxy-nitriding |
| STANGE Scope of Work: | New furnace, control cabinet with SE-504, new gas cabinet with MFC`s |
| STANGE Products: | SE-504, nitriding potential control, H2-Sensor |
| Type of Furnace: | Nitriding shaft furnace, approx. 4 m diameter, 12,5 m depth |
| Process: | Classic nitriding |
| STANGE Scope of Work: | Retrofit to SE-607 |
| STANGE Products: | SE-607, nitriding potential control, H2-Sensor |
| Type of Furnace: | Horizontal nitriding furnace, approx. 1 m diameter, 1,5 m depth |
| Process: | Classic nitriding, nitrocarburizing |
|
STANGE Scope of Work: |
New furnace, control cabinet with SE-607, |
| STANGE Products: | SE-607, nitriding potential control, H2-Sensor, Q-Probe |
| Type of Furnace: | Nitriding box furnace, approx. 4 m³ |
| Process: | Classic nitriding, nitrocarburizing |
|
STANGE Scope of Work: |
Retrofit 4 furnaces to SE-502, new gas cabinet with MFC`s |
| STANGE Products: | SE-502, nitriding potential control, H2-Sensor |
| Type of Furnace: | Horizontal nitriding furnace, approx. 2 m diameter, 4,5 m depth |
| Process: | Low temperature oxy-nitriding |
|
STANGE Scope of Work: |
New furnace, control cabinet with SE-607 |
| STANGE Products: | SE-607, nitriding potential control, H2-Sensor, Q-Probe |
| Type of Furnace: | Horizontal nitriding furnace, approx. 2 m diameter, 3 m depth |
| Process: | Classic nitriding, nitrocarburizing, oxy-nitriding |
|
STANGE Scope of Work: |
New furnace with SE-510 |
| STANGE Products: | SE-510, nitriding potential control, H2-Sensor |
| Type of Furnace: | Nitriding shaft furnace, approx. 4 m diameter, 12,5 m depth |
| Process: | Classic nitriding |
|
STANGE Scope of Work: |
Retrofit to SE-510, new gas cabinet with MFC`s |
| STANGE Products: | SE-510, nitriding potential control, H2-Sensor |
| Type of Furnace: | Nitriding shaft furnace, approx. 0,5 m diameter, 1 m depth |
| Process: | Classic nitriding, nitrocarburizing, oxy-nitriding |
|
STANGE Scope of Work: |
Retrofit to SE-607 |
| STANGE Products: | SE-607, nitriding potential control, H2-Sensor, L-Probe |
| Type of Furnace: | Horizontal nitriding furnace (new furnace) |
| Process: | Nitriding, NH3 splitter, nitrocarburizing, preoxidation with air, postoxidation with water |
|
STANGE Scope of Work: |
Gas cabinet with MFC´s for NH3, NH3 |
| STANGE Products: | Programmer SE-510, nitriding potential control |
| Type of Furnace: | Nitriding furnace |
| Process: | Nitriding |
|
STANGE Scope of Work: |
Equipment of a new furnace |
| STANGE Products: | Programmer SE-510, H2-Sensor, nitriding potential control |
| Type of Furnace: | Nitriding furnace |
| Process: | Nitriding |
|
STANGE Scope of Work: |
Equipment of a new furnace |
| STANGE Products: | Programmer SE-510, H2-Sensor, nitriding potential control |
| Type of Furnace: | Nitriding furnace |
| Process: | Nitriding |
|
STANGE Scope of Work: |
Equipment of a new furnace |
| STANGE Products: | Programmer SE-510, H2-Sensor, nitriding potential control |
| Type of Furnace: | Nitriding furnace |
| Process: | Cl. nitriding, nitrocarburizing, oxy-nitriding |
|
STANGE Scope of Work: |
SE-607, nitriding potential control, H2-Sensor, Q-Probe |
| STANGE Products: | SE-607 nitriding potential control, H2-Sensor, Q-Probe |
| Type of Furnace: | Evacuable horizontal furnace |
| Process: | Nitriding, nitrocarburizing, oxidizing, tempering |
|
STANGE Scope of Work: |
SE-607, nitriding potential control, H2-Sensor, Q-Probe |
| STANGE Products: | SE-607, process control system ECS, H2-Sensor |
| Type of Furnace: | Nitriding furnace with two retorts |
| Process: | Oxidizing |
|
STANGE Scope of Work: |
Retrofit to SE-607 and H2-Sensors |
| STANGE Products: | SE-607, nitriding potential control, H2-Sensors, CAN bases, ECS Evaluation |
| Type of Furnace: | Shaft furnace |
| Process: | Nitriding, nitrocarburizing |
|
STANGE Scope of Work: |
Projecting, commissioning |
| STANGE Products: | SE-607, nitriding potential control, process control system ECS |
| Type of Furnace: | Nitriding furnace, batch 1200 x 1000 x 900 mm |
| Process: | Nitriding, nitrocarburizing, oxy-nitriding, pre- and after-oxidizing |
|
STANGE Scope of Work: |
Gassing, control cabinet, planning, software, commissioning |
| STANGE Products: | SE-607 with nitriding potential control, H2-Sensor, O2-Sensor, process control system ECS |
| Type of Furnace: | Evacuable nitriding furnace |
| Process: | Nitriding, nitrocarburizing, pre- and after-oxidizing, tempering |
|
STANGE Scope of Work: |
Projecting, control cabinet, commissioning, control system ECS |
| STANGE Products: | SE-607 |
Carburizing Furnaces
| Type of Furnace: | Diffusion Furnace, approx. 2,8 m diameter, depth: 10 m |
| Process: | Diffusion |
| Scope of Work: | Project planning of a SE-607 with ECS process control system Commissioning support |
| STANGE Products: | SE-607P, OnLine- and OffLine diffusion, ECS process control system |
| Type of Furnace: | Carburizing toploader furnace, furnace atmosphere endogas, propane, air tempering furnace, oil and degreasing bath as well as endogas generator and further annealing furnaces upgraded |
| Process: | Carburizing |
| Scope of Work: | Atmosphere control over C-probe, L-probe and dewpoint sensor for checking Batch documentation via ECS Visualization and plant operation over InTouch OffLine diffusion calculation Remote control via telephone |
| STANGE Products: | Program controller SE 502 with remote CAN basis ECS process control system |
| Type of Furnace: | Double chamber furnace |
| Process: | Carburizing with diffusion calculation |
| Scope of Work: | Start-up |
| STANGE Products: | SE 607, process control system ECS |
| Type of Furnace: | Chamber furnace |
| Process: | Carburizing with diffusion calculation |
| Scope of Work: | Start-up |
| STANGE Products: | SE 607, process control system ECS |
| Type of Furnace: | Multi-purpose chamber furnace |
| Process: | Carburizing |
| Scope of Work: | Retrofit to SE-604 |
| STANGE Products: | 2 x SE 604 with diffusion calculation |
Autoclaves
| Type of Furnace: | Autoklaven |
| Process: | Vulkanisieren |
| STANGE Scope of Work: | Retrofit of the control of two vulcanising autoclaves, connection to ECS |
| STANGE Products: | 2 program controllers SE-504, ECS |
| Type of Furnace: | Vulcanisation autoclave approx. 4 m length, 2 m high |
| Process: | Vulcanisation of print cylinders in the range of up to 150 °C and 5 Bar |
| STANGE Scope of Work: | SE-604 PLC programming and visualisation, process control system ECS, start-up support |
| STANGE Products: | 2 SE-604 with data logger and control system ECS |
| Type of Furnace: | Autoklave |
| Process: | Sintering |
| STANGE Scope of Work: | Control cabinet with SE-604, start-up |
| STANGE Products: | SE-604 with control system ECS |
| Type of Furnace: | Steam autoclave with rotation |
| Process: | Sterilisation |
| STANGE Scope of Work: | Retrofit with SE-604 |
| STANGE Products: | SE-604 |
| Type of Furnace: | Steam autoclave |
| Process: | Steam |
| STANGE Scope of Work: | SE-607, start-up |
| STANGE Products: | SE-607 |
| Type of Furnace: | Autoclave |
| Process: | Autoclave for laminated glass |
| STANGE Scope of Work: | Installation ECS and support for WinCC connection |
| STANGE Products: | 2 x SE-502 |
| Type of Furnace: | Steam autoclave with rotation |
| Process: | Steam |
| STANGE Scope of Work: | Configuration |
| STANGE Products: | SE-604 |
Pusher Furnace
| Type of Furnace: | Continuous annealing line with feeding, hardening furnace, oil bath, washing machine, tempering furnace |
|
Process: |
Hardening , washing, tempering |
| STANGE Scope of Work: | Modernisation of the overall control system and gas cabinet |
| STANGE-Products: | SE-607 |
| Type of Furnace: | Continuous annealing furnace |
|
Process: |
Tempering |
| STANGE Scope of Work: | Control system, SE-607P |
| STANGE-Products: | SE-607P |
Annealing / Tempering Furnaces
| Type of Furnace: | Altogether nine annealing furnaces, from 10 up to 30 centners |
| Process: |
Heating over gas burner One SE-607 takes over the control of several furnaces (Multi-Programmer). |
| STANGE Scope of Work: | Control System for 9 annealing furnaces SE-607 PLC programming and visualization ECS process control system Startup support and training |
| STANGE Products: | SE-607 with 10-fold multi-programmer, CAN peripherals, ECS process control system |
| Type of Furnace: | Altogether five annealing furnaces, for a hammer mill and a press plant. |
| Process: | Heating over gas burner One SE-607 takes over the control of several furnaces (Multi-Programmer) |
| STANGE Scope of Work: | Control System for 5 annealing furnaces SE-607 PLC programming and visualization ECS process control system Startup support and training |
| STANGE Products: | Programmer SE 502 with remote CAN peripherals ECS process control system |
| Type of Furnace: | Tempering furnace, approx. 4 m length, 2 m high |
| Process: | Heating over gas burner. 3 zones. One SE-607P takes over the control of several furnaces (multi-programmer) |
| STANGE Scope of Work: | Control System for 4 tempering furnaces SE-607P PLC programming and visualization ECS process control system Startup support |
| STANGE Products: | SE-607 with 10-fold multi-programmer, CAN peripherals, ECS process control system |
| Type of Furnace: | Bogie hearth furnaces, some with two bogies, approx. 7 m length, 2,5 m high and one annealing bell |
| Process: | Heating via gas burner. all around control (software solution in the SE-607). One SE-607 controls several furnaces (multi programmer) |
| STANGE Scope of Work: | Control of 2 annealing furnaces and one annealing bell SE-607 PLC programming and visualization, control system ECS, start-up support |
| STANGE Products: | SE-607, with 10-fold multi programmer, CAN peripherals, control system ECS |
| Type of Furnace: | Bogie hearth furnaces with two bogies, approx. 15 m length, 4 m high |
| Process: | Heating via 17 gas burners. Six zones with all around control (software solution in the SE-607). |
| STANGE Scope of Work: | Complete electrical system of the furnace including control cabinets and wiring. SE-607P PLC programming and visualitation, control system ECS Start-upsupport |
|
STANGE Products: |
SE-607P with Profibus master, data logger, control system ECS |
| Type of Furnace: | Tempering furnace, approx. 4 m length, 2 m high |
| Process: | Heating via gas burners. 3 zones. One SE-607P controls several furnaces (multi programmer). |
| STANGE Scope of Work: | Control of 4 tempering furnaces SE-607P PLC programming and visualitation, control system ECS Start-up support |
|
STANGE Products: |
SE-607P, with 10-fold multi programmer, CAN peripherals, control system ECS |
| Type of Furnace: | Bogie hearth furnace, approx. 7 m length, 4 m high |
| Process: | Heating over gas burners. ratio control. One SE-607 controls several furnaces (Multi-Programmer). |
| STANGE Scope of Work: | Control system for two bogie hearth furnaces SE-607P PLC programming and visualization ECS process control system Commissioning support |
|
STANGE Products: |
SE-607P with 2-fold multi programmer, CAN peripherals, ECS process control system |
| Type of Furnace: | Bogie hearth furnace |
| Process: | Heating via 8 gas burners. Three zones all around control (software solution in the SE-607) One SE-607P controls several furnaces (multi programmer) |
| STANGE Scope of Work: | Complete electrical system of the furnace including control cabinets and wiring. SE-607P PLC programming and visualitation, control system ECS Commissioning support |
|
STANGE Products: |
SE-607P with multi programmer, data logger, CAN- and Profibus Master as well as control system ECS |
| Type of Furnace: | Top-hat furnace |
| Process: | Annealing |
| STANGE Scope of Work: | Configuration SE-607 for 2 top-hat furnaces |
|
STANGE Products: |
SE-607 |
| Type of Furnace: | Bogie hearth furnace some with two bogies, approx. 7 m length, 2,5 m high and one annealing bell |
| Process: | Heating over gas burners. All-round control (software solution in the SE-607). One SE-607 controls several furnaces (multi programmer). |
| STANGE Scope of Work: | Control system for two annealing furnaces and one annealing bell SE-607 PLC programming and visualization ECS process control system Commissioning support |
| STANGE Products: | SE-607, with 10-fold multi programmer, CAN peripherals, ECS process control system |
| Type of Furnace: | Bogie hearth furnace, approx. 7 m length, 4 m high |
| Process: | Heating over gas burners. ratio control. One SE-607 controls several furnaces (Multi-Programmer). |
| STANGE Scope of Work: | Control system for two bogie hearth furnaces SE-607P PLC programming and visualization ECS process control system Commissioning support |
| STANGE Products: | SE-607P with 2-fold multi programmer, CAN peripherals, ECS process control system |
| Type of Furnace: | Bogie hearth furnace with two bogies, approx. 15 m length, 4 m high |
| Process: | Heating over 17 gas burners. Six zones with all-round control (software solution in the SE-607). |
|
STANGE Scope of Work: |
Complete electrical system of the furnace including control cabinet and wiring. SE-607P PLC programming and visualization ECS process control system Commissioning support |
| STANGE Products: | SE-607P with Profibus Master, data logger, ECS process control system |
| Type of Furnace: | Bogie hearth furnace |
| Process: | Annealing, quenching |
|
STANGE Scope of Work: |
Equipment bogie hearth furnace with 6 gas burners |
| STANGE Products: | SE-510, control system ECS, control cabinet |
| Type of Furnace: | Bogie hearth furnace |
| Process: | Annealing, quenching |
|
STANGE Scope of Work: |
Modernization bogie hearth furnace with 12 gas burners |
| STANGE Products: | SE-510, process control system ECS, control cabinet |
| Type of Furnace: | Two bogie hearth furnaces, approx. 10 m length, 4 m high |
| Process: | Heating each via 14 gas burners. Three zones with all-round control (software solution in the SE-607). Hot air extraction and calculation by means of Reku and combustion air control via frequency-controlled combustion air fan. Hearth chamber pressure control via chimney valve. Hydraulic door bogie hearth control. |
|
STANGE Scope of Work: |
Complete electric system of the furnace including control cabinets and wiring; |
| STANGE Products: | SE-607P with Profibus Master, data logger, process control system ECS |
| Type of Furnace: | Bogie hearth furnace |
| Process: | Nitriding, nitrocarburizing |
|
STANGE Scope of Work: |
Control unit for two bogie hearth furnaces |
| STANGE Products: | SE-604 |
| Type of Furnace: | Bogie hearth furnace |
| Process: | Homogenization of aluminum (annealing up to 580 °C) |
|
STANGE Scope of Work: |
Retrofit bogie hearth furnace |
| STANGE Products: | 2 x SE-607 |
Vacuum Furnaces
| Type of Furnace: | Vacuum and vacuum tempering furnaces as well as salt baths |
| Process: | Vacuum and vacuum tempering |
| STANGE Scope of Work: | Program controller SE-404 Connecting the existing PLC (Siemens S5) to the SE-404 for control and signal transmission 9 salt baths are connected to one SE-404 for recipe administration and data recording Connection of all furnaces to a superior visualization system is possible. Further furnaces were updated at othe locations with the same equipment |
| STANGE Products: | Program controller SE-404 |
| Type of Furnace: | Vacuum furnace |
| Process: | |
| STANGE Scope of Work: | Equipment vacuum furnace with SE-604 |
| STANGE Products: | SE-604 |
| Type of Furnace: | Vacuum furnace |
| Process: | Annealing / quenching |
| STANGE Scope of Work: | Retrofit the control of the furnace |
| STANGE Products: | SE-604 |
| Type of Furnace: | Vacuum furnace |
| Process: | Annealing |
| STANGE Scope of Work: | Update control system ECS |
| STANGE Products: | 2 x SE-502 |
| Type of Furnace: | Vacuum furnace |
| Process: | Vacuum furnace |
| STANGE Scope of Work: | Programmer control |
| STANGE Products: | SE-404 |
| Type of Furnace: | Vacuum furnace |
| Process: | Vacuum furnace |
| STANGE Scope of Work: | New control SE-604 for the furnace |
| STANGE Products: | SE-604 |
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| Type of Furnace: | Vacuum Hot Press |
| Process: | Pressing of cermaic pads with high pressure under vacuum |
| STANGE Scope of Work: | SE-607P PLC programming and visualization Data logger and ECS evaluation Startup support |
| STANGE Products: | SE-607, CAN peripherals, ECS-AW, Special board: CAN-IMPULS |
Use of the O2-Sensor
| Type of Furnace: | ModulTherm Furnace Chambers |
| Process: | Leakage rate determination in vacuum processes |
| STANGE Scope of Work: | 6 x O2 sensors for the leakage rate determination |
| STANGE-Products: | SE-O2-40-Sensor |